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FASTER NETWORKS 4.1.2 81 Next-Generation Telecom Network Several scientists, working in collaboration, are laying the groundwork for a new wireless and optical fiber-based telecommunications network that aims to bring reliable, high-speed Internet access to every home and small business in the United States within the next few years. Funded by a five-year, $7.5 million National Science Foundation grant, the “100 Megabits to 100 Million Homes” research project brings together scientists from Carnegie Mellon University, Fraser Research, Rice University, the University of California at Berkeley, Stanford University, Internet2, the Pittsburgh Supercomputing Center, and AT&T Research. The coalition believes that the growing demand for communications, combined with newly emerging technologies, has created a once-a-century opportunity to upgrade the nation’s network infrastructure. “What the copper-wired telephone network was to the 20th century, the fiber network will be to the 21st,” says Hui Zhang, the project’s principal investigator and a Carnegie Mellon associate professor of computer science. “Today we have 500 kilobits reaching 10 million American homes,” he notes. Zhang is looking toward creating a system 100 times faster and that reaches 10 times more households. “We must make the system more manageable, more secure, more economical, and more scalable, and we must create an infrastructure that can support applications not yet envisioned,” he says. The creation of a network to serve 100 million households with two-way symmetric data communications service at 100 megabits per second is a tremendous challenge that reaches far beyond technological issues. Universal availability of such a network promises to bring fundamental changes to daily life and could substantially raise its users’ standard of living. Barriers to the network’s creation, however, extend beyond straightforward deployment and cost issue—fundamental innovations in the way networks are organized and managed are also an issue. Additionally, the researchers must develop communication architectures that are particularly well suited to very large-scale deployment and that can operate inexpensively at very high speeds. To achieve their goal, the collaborators plan to start with basic principles and undertake fundamental research that addresses the design of an economical, robust, secure, and scalable 100 ¥ 100 network. Then, they will construct proof-of-concept demonstrations to show how the network can be built. Initially, the scientists will produce a framework of what such a network might look like. Then, the network’s proposed architecture and design will be disseminated to government and industry through presentations and partnerships so it can serve as a guide to business investment in network development. Zhang notes that the physical testbeds created through the project will serve as a basis for further studies, such as social science research on the impact of connectivity in the home. The software and tools used to design and validate the network, particularly the emulation systems, will be used to create 82 THE FUTURE IS FIBER—OPTICAL TECHNOLOGIES new curricula for network education in two- and four-year colleges. In fact, plans are already under way for an outreach program. “We will attack pieces of the problem according to our expertise and get together to hash out the architecture and develop some initial answers,” Zhang says. He expects to have an experimental component at the end of the project in five years. The Internet has made a huge impact on society, but there are limits to today’s network technology, notes Zhang. “We must not be satisfied by the Internet’s apparent success,” he says. “Breakthroughs over the last 30 years have masked its underlying problems. We need to take a fresh look at the architecture considering new requirements and the technology that has changed profoundly in the last three decades. The biggest challenge is to imagine the network beyond the Internet.” 4.2 NEW OPTICAL MATERIALS Organic electro-optic polymers have long held the promise of vastly improving many different types of telecom technologies. It now appears that scientists are on the verge of breakthroughs that will bring dramatic progress in such materials as well as the devices in which they are used. Electro-optic polymers are used to make devices that take information that has typically been transmitted electronically and transfer it to light-based optical systems. The latest developments will affect not just how much information can be sent at one time but also the power needed to transmit the information. The capabilities of the most recently developed materials are about five times greater than those of standard lithium niobate crystals, the best naturally occurring material for transferring data from electronic to optical transmission and for many years the industry standard. The newest materials require less than one-fifth the voltage (under 1 volt) needed for lithium niobate.“What this shows is that people have done far better than nature could ever do in this process,” says Larry Dalton, a University of Washington chemistry professor and director of the Science & Technology Center on Materials and Devices for Information Technology Research. “The reason we’re seeing improved performance is the rational design of new materials with new properties.” The newest materials represent a nearly fivefold improvement in capability in just four years. At that rate, material capabilities will soon reach benchmarks set for 2006 by the National Science Foundation. Recent advancements are making possible technologies that were previously only a fanciful vision, says Dalton. For example, components can now be made so small and power efficient that they can be arranged in flexible, foldable formats yet experience no optical loss or change in power requirements until the material is wrapped around a cylinder as tiny as 1.5 mm, a little bigger than a paper clip. NEW OPTICAL MATERIALS 83 Such materials can be used to create space-based phased array radar systems for surveillance and telecommunications applications. Each face of a phased array typically has thousands of elements that work in a complex interdependence. A major advantage of the new material is that the entire radar system can be launched in a very compact form and then unfurled to its full form once it reaches orbit. Deployment costs can be greatly reduced because of low power requirements and the much-reduced weight of the material being sent into space. According to Dalton, techniques to mass produce the tiny foldable components, which should reduce costs even further, are currently being developed. The newest materials have immediate applications in a number of other technologies as well, Dalton says. For instance, photonic elements can make it possible for a mobile phone to transmit a large amount of data with very low power requirements, allowing a device that is very efficient to also be made very compact. Similarly, the materials can bring greater efficiency and affordability to optical gyroscope systems, commonly used in aircraft navigation but also adaptable for other uses—such as vehicle navigation systems—if costs are low enough. Additionally, photonics can replace coaxial cable in many satellite systems, reducing the weight of certain components as much as 75 percent. “The cost of getting something up into space is horrendous because of weight, so anything that reduces weight and power requirements is of immediate importance,” Dalton says. 4.2.1 New Glasses Researchers have developed a new family of glasses that will bring higher power to smaller lasers and optical devices and provide a less-expensive alternative to many other optical glasses and crystals, like sapphire. Called REAl Glass (rare earth aluminum oxide), the materials are durable, provide a good host for atoms that improve laser performance, and may extend the range of wavelengths that a single laser can currently produce (Fig. 4-1). With support from the National Science Foundation (NSF), Containerless Research Inc. (CRI), based in the Northwestern University Evanston Research Park in Illinois, recently developed the REAl Glass manufacturing process. NSF is now supporting the company to develop the glasses for applications in power lasers, surgical lasers, optical communications devices, infrared materials, and sensors that may detect explosives and toxins. “NSF funded the technology at a stage when there were very few companies or venture capitalists that would have made the choice to invest,” says Winslow Sargeant, the NSF officer who oversees CRI’s Small Business Innovation Research (SBIR) award. “We supported the REAl Glass research because we saw there was innovation there,” adds Sargeant. “They are a great company with a good technology, so we provided seed money to establish the 84 THE FUTURE IS FIBER—OPTICAL TECHNOLOGIES Figure 4-1 REAl Glass (Rare Earth Aluminum oxide). technology’s feasibility. Right now, we can say the feasibility is clear, and they’re one step closer to full-scale manufacturability,” he says. CRI originally developed the glasses with funding from NASA. The research used containerless processing techniques, including a specialized research facility—the Electrostatic Levitator—at the NASA Marshall Space Flight Center in Huntsville, Alabama. With the NASA device, the researchers levitated the materials using static electricity and then heated the substances to extremely high temperatures. In that process, the materials were completely protected against contact with a surrounding container or other sources of contamination. “The research that led to the development of REAl Glass concerned the nature and properties of ‘fragile’ liquids, substances that are very sensitive to temperature and have a viscosity [or resistance to flow] that can change rapidly when the temperature drops,” says Richard Weber, the CRI principal investigator on the project. REAl Glass, like many other glasses, is made from a supercooled liquid. This means that the liquid cooled quickly enough to prevent its atoms from organizing and forming a crystal structure. At lower temperatures, such as room temperature, the atoms are “fixed” in this jumbled, glassy state. In REAl Glass, the glass-making process also provides a mechanism for incorporating NEW OPTICAL MATERIALS 85 rare-earth elements in a uniform way. This quality makes REAl Glass particularly attractive for laser applications. After CRI scientists spent several years on fundamental research into fragile liquids, NSF provided funds to develop both patented glasses and proprietary manufacturing processes for combining the glass components in commercial quantities and at a much lower cost than for levitation melting. Using high-temperature melting and forming operations, CRI is making REAl Glass in 10-mm-thick rods and plates, establishing a basis for inexpensive, large-scale production of sheet and rod products. “The REAl Glass products are a new family of optical materials,” says Weber, who adds that CRI is already meeting with businesses to talk about requirements for laser, infrared window, and other optical applications and supplying finished products or licensing the material for use. “The REAl Glass technology combines properties of competing materials into one [material],” says NSF’s Sargeant. “With these glasses,” he adds, “researchers can design smaller laser devices, because of the high-power density that can be achieved, and can provide small, high-bandwidth devices for applications in the emerging fiber-to-the-home telecom market.” Because the glass can incorporate a variety of rare-earth elements into its structure, CRI can craft the glasses to yield specific properties, such as the ability to tune a laser across multiple light wavelengths, which can have important implications for the lasers used in dental procedures and surgery, for example, providing more control for operations involving skin shaping or cauterization. The Air Force Office of Scientific Research is supporting CRI’s research into applications, including materials for infrared waveguides and sensors needed to identify chemical components. CRI is also continuing basic research on fragile oxide liquids, which they believe still offer much potential for generating new materials and ultimately optical devices. 4.2.2 Optical Fibers in Sponges Scientists at Lucent Technologies’ Bell Labs have found that a deep-sea sponge contains optical fiber that is remarkably similar to the optical fiber found in today’s state-of-the-art telecommunications networks. The deep-sea sponge’s glass fiber, designed through the course of evolution, may possess certain technological advantages over industrial optical fiber. “We believe this novel biological optical fiber may shed light upon new bio-inspired processes that may lead to better fiber optic materials and networks,” says Joanna Aizenberg, the Bell Labs materials scientist who led the research team. “Mother Nature’s ability to perfect materials is amazing, and the more we study biological organisms, the more we realize how much we can learn from them.” The sponge in the study, Euplectella, lives in the depths of the ocean in the tropics and grows to about half a foot in length. Commonly known as the 86 THE FUTURE IS FIBER—OPTICAL TECHNOLOGIES Venus Flower Basket, it has an intricate cylindrical mesh-like skeleton of glassy silica, often inhabited by a pair of mating shrimp. At the base of the sponge’s skeleton is a tuft of fibers that extends outward like an inverted crown. Typically, these fibers are between two and seven inches long and about the thickness of a human hair. The Bell Labs team found that each of the sponge’s fibers comprises distinct layers with different optical properties. Concentric silica cylinders with high organic content surround an inner core of high-purity silica glass, a structure similar to industrial optical fiber, in which layers of glass cladding surround a glass core of slightly different composition. The researchers found during experiments that the biological fibers of the sponge conducted light beautifully when illuminated and found them to use the same optical principles that modern engineers have used to design industrial optical fiber. “These biological fibers bear a striking resemblance to commercial telecommunications fibers, as they use the same material and have similar dimensions,” says Aizenberg. Although these natural bio-optical fibers do not have the superbly high transparency needed for modern telecommunication networks, the Bell Labs researchers found that these fibers do have a big advantage in that they are extremely resilient to cracks and breakage. Commercial optical fiber is extremely reliable; however, outages can occur mainly due to crack growth within the fiber. Infrequent as an outage is, when it occurs, replacing the fiber is often a costly, labor-intensive proposition, and scientists have sought to make fiber that is less susceptible to this problem. The sponge’s solution is to use an organic sheath to cover the biological fiber, Aizenberg and her colleagues discovered. “These bio-optical fibers are extremely tough,” she says. “You could tie them in tight knots, and, unlike commercial fiber, they would still not crack. Maybe we can learn how to improve on existing commercial fiber from studying these fibers of the Venus Flower Basket.” Another advantage of these biological fibers is that they are formed by chemical deposition at the temperature of seawater. Commercial optical fiber is produced with the help of a high-temperature furnace and expensive equipment. Aizenberg says, “If we can learn from nature, there may be an alternative way to manufacture fiber in the future.” Should scientists succeed in emulating these natural processes, they may also help reduce the cost of producing optical fiber. “This is a good example where Mother Nature can help teach us about engineering materials,” says Cherry Murray, senior vice president of physical sciences research at Bell Labs. “In this case, a relatively simple organism has a solution to a very complex problem in integrated optics and materials design. By studying the Venus Flower Basket, we are learning about low-cost ways of forming complex optical materials at low temperatures. While many years away from being applied to commercial use, this understanding could be very important in NEW OPTICAL MATERIALS 87 reducing the cost and improving the reliability of future optical and telecommunications equipment.” 4.2.3 Mineral Wire Researchers have developed a process to create wires only 50 nm (billionths of a meter) thick. Made from silica, the same mineral found in quartz, the wires carry light in an unusual way. Because the wires are thinner than the wavelengths of light they transport, the material serves as a guide around which light waves flow. In addition, because the researchers can fabricate the wires with a uniform diameter and smooth surfaces down to the atomic level, the light waves remain coherent as they travel. The smaller fibers will allow devices to transmit more information while using less space. The new material may have applications in ever-shrinking medical products and tiny photonics equipment such as nanoscale laser systems, tools for communications, and sensors. Size is of critical importance to sensing—with more, smaller-diameter fibers packed into the same area, sensors could detect many toxins, for example, at once and with greater precision and accuracy. Researchers at Harvard University led by Eric Mazur and Limin Tong (also of Zhejiang University in China), along with colleagues from Tohoku University in Japan, report their findings in the December 18, 2003, issue of Nature. The NSF, a pioneer among federal agencies in fostering the development of nanoscale science, engineering, and technology, supports Mazur’s work.” Dr. Mazur’s group at Harvard has made significant contributions to the fields of optics and short-pulse laser micromachining,” says Julie Chen, program director of NSF’s nanomanufacturing program. “This new method of manufacturing subwavelength-diameter silica wires, in concert with the research group’s ongoing efforts in micromachining, may lead to a further reduction of the size of optical and photonic devices.” 4.2.4 Hybrid Pastic Leveraging their growing laser expertise, University of Toronto researchers have developed a hybrid plastic that can produce light at wavelengths used for fiber-optic communication, paving the way for an optical computer chip. The material, developed by a joint team of engineers and chemists, is a plastic embedded with quantum dots—crystals just five billionths of a meter in size—that convert electrons into photons. The findings hold promise for directly linking high-speed computers with networks that transmit information using light. “While others have worked in quantum dots before, we have shown how quantum dots can be tuned and incorporated into the right materials to address the whole set of communication wavelengths,” says Winslow Sargeant, 88 THE FUTURE IS FIBER—OPTICAL TECHNOLOGIES NSF Program officer for small business. “Our study is the first to demonstrate experimentally that we can convert electrical current into light using a particularly promising class of nanocrystals.” The research is based on nanotechnology: engineering based on the length of a nanometer—one billionth of a meter. “We are building custom materials from the ground up,” says Winslow Sargeant, NSF Program officer for small business. Working with colleagues in the university’s chemistry department, the team created lead sulfide nanocrystals, using a cost-effective technique that allowed them to work at room pressure and at the relatively cool temperatures of less than 150 degrees Celsius. Traditionally, creating the crystals used in generating light for fiber-optic communications means working in a vacuum at temperatures approaching 600 to 800 degrees Celsius. “Despite the precise way in which quantum dot nanocrystals are created, the surfaces of the crystals are unstable,” says Gregory Scholes, a chemistry department professor. To stabilize the nanocrystals, the team encircled them with a special layer of molecules. The crystals were then combined with a semiconducting polymer material to create a thin, smooth film of the hybrid polymer. Sargent explains that, when electrons cross the conductive polymer, they encounter what are essentially “canyons,” with a quantum dot located at the bottom. Electrons must fall over the edge of the “canyon” and reach the bottom before producing light. The team tailored the stabilizing molecules so that they would hold special electrical properties, ensuring a flow of electrons into the light-producing “canyons.” The colors of light the researchers generated, ranging from 1.3 to 1.6 mm in wavelength, spanned the full range of colors for communicating information with the use of light. “Our work represents a step toward the integration of many fiber-optic communications devices on one chip,” says Sargent. “We’ve shown that our hybrid plastic can convert electric current into light with promising efficiency and with a defined path toward further improvement. With this light source, combined with fast electronic transistors, light modulators, light guides, and detectors, the optical chip is in view.” 4.2.5 Buckyballs University of Toronto researchers are also looking into how to gain better control over light. Right now, managing light signals (photons) with electronic hardware is difficult and expensive, which makes it difficult to harness fast and free-flowing photons. Yet help may soon be on the way, however. That’s because University of Toronto researchers have developed a new material that could make photon control less expensive and far easier. Using molecules resembling 60-sided soccer balls, the researchers—based at the University of Toronto and Carleton University—believe that the material will eventually give optical network users a powerful new way to process information using light. NEW OPTICAL MATERIALS 89 Along with Sargent and Carleton University chemistry professor Wayne Wang, the team developed a material that combines microscopic spherical particles—known as “buckyballs”—with polyurethane, a polymer often used as a coating on cars and furniture. Buckyballs, named after geodesic dome inventor Buckminster Fuller, are clusters of 60 carbon atoms, resembling soccer balls, that are only a few nanometers in diameter. Given the chemical notation C60, buckyballs were identified in 1985 by three scientists who later received a Nobel Prize for their discovery. Buckyballs have been the building block for many experimental materials and are widely used in nanotechnology research. When a mixture of polyurethane and buckyballs is used as a thin film on a flat surface, light particles traveling though the material pick up each others’ patterns. The new material has the potential to make the delivery and processing of information in fiber-optic communications more efficient. “In our high-optical-quality films, light interacts 10 to 100 times more strongly with itself, for all wavelengths used in optical fiber communications, than in previously reported C60-based materials,” says Sargent. “We’ve also shown for the first time that we can meet commercial engineering requirements: the films perform well at 1,550 nm, the wavelength used to communicate information over long distances.” Creating the material required research that was not unlike assembling a complex jigsaw puzzle. “The key to making this powerful signal-processing material was to master the chemistry of linking together the buckyballs and the polymer,” says Wang. Although it will be several years before the new material can enter commercial use, its development proves an important point, says Sargent, “This work proves that ‘designer molecules’ synthesized using nanotechnology can have powerful implications for future generations of computing and communications networks.” 4.2.6 Old Glass/New Promise An Ohio State University engineer and his colleagues have discovered something new about a 50-year-old type of fiberglass: it may be more than one and a half times stronger than previously thought. That conclusion, and the techniques engineers used to reach it, could help expand applications for glass fibers. The half-century-old glass, called E-glass, is the most popular type of fiberglass and is often used to reinforce plastic and other materials. Prabhat K. Gupta, a professor of materials science and engineering at Ohio State University and his coresearchers have developed an improved method for measuring the strength of E-glass and other glass fibers, including those used in fiber-optic communications. The method could lead to the development of stronger and cheaper fiber runs. 90 THE FUTURE IS FIBER—OPTICAL TECHNOLOGIES The measuring method would be relatively easy to implement in industry, since it only involves holding a glass fiber at low temperatures and bending it until it breaks. The key, Gupta says, is ensuring that a sample is completely free of flaws before the test. Gupta isn’t surprised that no one has definitively measured the strength of fiberglass before now. “Industries develop materials quickly for specific applications,” he says. “Later, there is time for basic research to further improve a material.” To improve a particular formulation of glass and devise new applications for it, researchers need to know how strong it is under ideal conditions. Therefore, Gupta and his colleagues—Charles Kurkjian, formerly of AT&T Bell Labs and now a visiting professor of ceramic and materials engineering at Rutgers University; Richard Brow, professor and chairman of ceramic engineering at University of Missouri-Rolla; and Nathan Lower, a masters student at University of Missouri-Rolla—had to determine the ideal conditions for the material. In their latest work, the engineers outlined a set of procedures that researchers in industry and academia can follow to assure that they are measuring the ideal strength of a glass fiber. For instance, if small-diameter versions of the fiber seem stronger than larger-diameter versions, then the glass most likely contains flaws. That’s because the ideal strength depends on inherent qualities of the glass, not the diameter of the fiber, Gupta says. To measure the ideal strength of E-glass, Gupta and his coresearchers experimented on fibers that were 100 mm thick—about the same thickness as a human hair—held at minus 320°F. They bent single fibers into a “U” shape and pressed them between two metal plates until the fibers snapped at the fold. The fibers withstood a pressure of almost 1.5 million pounds per square inch—roughly 1.7 times higher than previously recorded measurements of 870,000 pounds per square inch. The results suggest that the engineers were able to measure the material’s true strength. Given the telecommunications industry’s current slump, however, Gupta doubts that optical fiber makers will be looking to dramatically improve the strength of their product. “Even very high quality optical fiber is dirt cheap today,” he says. “A more likely application is in the auto industry, where reinforced plastics could replace metal parts and make cars lighter and more fuel efficient.” Gupta and his colleagues next hope to study the atomic level structure of glass and learn more about what contributes to strength at that level. 4.3 NANOPHOTONICS A Cornell University researcher is developing microscopic nanophotonic chips—which replace streams of electrons with beams of light—and ways of connecting the devices to optical fiber. Michal Lipson, an assistant professor at Cornell’s School of Electrical and Computer Engineering, believes that one of the first applications of nanophotonic circuits might be as routers and
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