Project Management for Construction Chapter 14

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14. Organization and Use of Project Information 14.1 Types of Project Information Construction projects inevitably generate enormous and complex sets of information. Effectively managing this bulk of information to insure its availability and accuracy is an important managerial task. Poor or missing information can readily lead to project delays, uneconomical decisions, or even the complete failure of the desired facility. Pity the owner and project manager who suddenly discover on the expected delivery date that important facility components have not yet been fabricated and cannot be delivered for six months! With better information, the problem could have been identified earlier, so that alternative suppliers might have been located or schedules arranged. Both project design and control are crucially dependent upon accurate and timely information, as well as the ability to use this information effectively. At the same time, too much unorganized information presented to managers can result in confusion and paralysis of decision making. As a project proceeds, the types and extent of the information used by the various organizations involved will change. A listing of the most important information sets would include: • • • • • • • • cash flow and procurement accounts for each organization, intermediate analysis results during planning and design, design documents, including drawings and specifications, construction schedules and cost estimates, quality control and assurance records, chronological files of project correspondence and memorandum, construction field activity and inspection logs, legal contracts and regulatory documents. Some of these sets of information evolve as the project proceeds. The financial accounts of payments over the entire course of the project is an example of overall growth. The passage of time results in steady additions in these accounts, whereas the addition of a new actor such as a contractor leads to a sudden jump in the number of accounts. Some information sets are important at one stage of the process but may then be ignored. Common examples include planning or structural analysis databases which are not ordinarily used during construction or operation. However, it may be necessary at later stages in the project to re-do analyses to consider desired changes. In this case, archival information storage and retrieval become important. Even after the completion of construction, an historical record may be important for use during operation, to assess responsibilities in case of facility failures or for planning similar projects elsewhere. The control and flow of information is also important for collaborative work environments, where many professionals are working on different aspects of a project and sharing information. Collaborative work environments provide facilities for sharing datafiles, tracing decisions, and communication via electronic mail or video conferencing. The datastores in these collaborative work environments may become very large. 434 Based on several construction projects, Maged Abdelsayed of Tardif, Murray & Assoc (Quebec, Canada) estimated the following average figures for a typical project of US$10 million: • • • • • • • • • Number of participants (companies): 420 (including all suppliers and sub-sub-contractors) Number of participants (individuals): 850 Number of different types of documents generated: 50 Number of pages of documents: 56,000 Number of bankers boxes to hold project documents: 25 Number of 4 drawers filing cabinets: 6 Number of 20inch diameter, 20 year old, 50 feet high, trees used to generate this volume of paper: 6 Equivalent number of Mega Bytes of electronic data to hold this volume of paper (scanned): 3,000 MB Equivalent number of compact discs (CDs): 6 While there may be substantial costs due to inaccurate or missing information, there are also significant costs associated with the generation, storage, transfer, retrieval and other manipulation of information. In addition to the costs of clerical work and providing aids such as computers, the organization and review of information command an inordinate amount of the attention of project managers, which may be the scarcest resource on any construction project. It is useful, therefore, to understand the scope and alternatives for organizing project information. Back to top 14.2 Accuracy and Use of Information Numerous sources of error are expected for project information. While numerical values are often reported to the nearest cent or values of equivalent precision, it is rare that the actual values are so accurately known. Living with some uncertainty is an inescapable situation, and a prudent manager should have an understanding of the uncertainty in different types of information and the possibility of drawing misleading conclusions. We have already discussed the uncertainty inherent in making forecasts of project costs and durations sometime in the future. Forecast uncertainty also exists in the short term. For example, consider estimates of work completed. Every project manager is familiar with situations in which the final few bits of work for a task take an inordinate amount of time. Unforeseen problems, inadequate quality on already completed work, lack of attention, accidents, or postponing the most difficult work problems to the end can all contribute to making the final portion of an activity actually require far more time and effort than expected. The net result is that estimates of the actual proportion of work completed are often inaccurate. Some inaccuracy in reports and estimates can arise from conscious choices made by workers, foremen or managers. If the value of insuring accuracy is thought to be low or nonexistent, then a rational worker will not expend effort or time to gather or to report information accurately. Many project scheduling systems flounder on exactly this type of non-reporting or mis-reporting. The original 435 schedule can quickly become extremely misleading without accurate updating! Only if all parties concerned have specific mandates or incentives to report accurately will the data be reliable. Another source of inaccuracy comes from transcription errors of various sorts. Typographical errors, incorrect measurements from reading equipment, or other recording and calculation errors may creep into the sets of information which are used in project management. Despite intensive efforts to check and eliminate such errors, their complete eradication is virtually impossible. One method of indicating the relative accuracy of numerical data is to report ranges or expected deviations of an estimate or measurement. For example, a measurement might be reported as 198 ft. + 2 ft. There are two common interpretations of these deviations. First, a range (such as + 2) might be chosen so that the actual value is certain to be within the indicated range. In the case above, the actual length would be somewhere between 196 and 200 feet with this convention. Alternatively, this deviation might indicate the typical range of the estimate or measurement. In this case, the example above might imply that there is, say, a two-thirds chance that the actual length is between 196 and 200. When the absolute range of a quantity is very large or unknown, the use of a statistical standard deviation as a measure of uncertainty may be useful. If a quantity is measured n times resulting is a set of values xi (i = 1,2,...,n), then the average or mean value then the average or mean value is given by: (14.1) The standard deviation where: can be estimated as the square root s of the sample variance s2, i.e. , (14.2) The standard deviation is a direct indicator of the spread or variability in a measurement, in the same units as the measurement itself. Higher values of the standard deviation indicate greater and greater uncertainty about the exact value of the measurement. For the commonly encountered normal distribution of a random variable, the average value plus or minus one standard deviation, + , will include about two-thirds ofx the actual occurrences. A related measure of random variability is the coefficient of variation, defined as the ratio of the standard deviation to the mean: (14.3) 436 Thus, a coefficient of variation indicates the variability as a proportion of the expected value. A coefficient of variation equal to one (c = 1) represents substantial uncertainty, whereas a value such as c = 0.1 or ten percent indicates much smaller variability. More generally, even information which is gathered and reported correctly may be interpreted incorrectly. While the actual information might be correct within the terms of the data gathering and recording system, it may be quite misleading for managerial purposes. A few examples can illustrate the problems which may arise in naively interpreting recorded information without involving any conceptual understanding of how the information is actually gathered, stored and recorded or how work on the project actually proceeds. Example 14-1: Sources of Delay and Cost Accounts It is common in construction activity information to make detailed records of costs incurred and work progress. It is less common to keep detailed records of delays and their causes, even though these delays may be the actual cause of increased costs and lower productivity. [1] Paying exclusive attention to cost accounts in such situations may be misleading. For example, suppose that the accounts for equipment and material inventories show cost savings relative to original estimates, whereas the costs associated with particular construction activities show higher than estimated expenditures. In this situation, it is not necessarily the case that the inventory function is performing well, whereas the field workers are the cause of cost overrun problems. It may be that construction activities are delayed by lack of equipment or materials, thus causing cost increases. Keeping a larger inventory of materials and equipment might increase the inventory account totals, but lead to lower overall costs on the project. Better yet, more closely matching demands and supplies might reduce delay costs without concurrent inventory cost increases. Thus, simply examining cost account information may not lead to a correct diagnosis of a problem or to the correct managerial responses. Example 14-2: Interest Charges Financial or interest charges are usually accumulated in a separate account for projects, while the accounts associated with particular activities represent actual expenditures. For example, planning activities might cost $10,000 for a small project during the first year of a two year project. Since dollar expenditures have a time value, this $10,000 cost in year 1 is not equivalent in value to a $10,000 cost in year 2. In particular, financing the early $10,000 involves payment of interest or, similarly, the loss of investment opportunities. If the borrowing rate was 10%, then financing the first year $10,000 expenditure would require $10,000 x 0.10 = $1,000 and the value of the expenditure by the end of the second year of the project would be $11,000. Thus, some portion of the overall interest charges represents a cost associated with planning activities. Recognizing the true value of expenditures made at different periods of time is an important element in devising rational planning and management strategies. Back to top 14.3 Computerized Organization and Use of Information Numerous formal methods and possible organizations exist for the information required for project management. Before discussing the details of computations and information representation, it will be 437 useful to describe a record keeping implementation, including some of the practical concerns in design and implementation. In this section, we shall describe a computer based system to provide construction yard and warehouse management information from the point of view of the system users. [2] In the process, the usefulness of computerized databases can be illustrated. A yard or warehouse is used by most construction firms to store equipment and to provide an inventory of materials and parts needed for projects. Large firms may have several warehouses at different locations so as to reduce transit time between project sites and materials supplies. In addition, local "yards" or "equipment sheds" are commonly provided on the job site. Examples of equipment in a yard would be drills, saws, office trailers, graders, back hoes, concrete pumps and cranes. Material items might include nails, plywood, wire mesh, forming lumber, etc. In typical construction warehouses, written records are kept by warehouse clerks to record transfer or return of equipment to job sites, dispatch of material to jobs, and maintenance histories of particular pieces of equipment. In turn, these records are used as the basis for billing projects for the use of equipment and materials. For example, a daily charge would be made to a project for using a concrete pump. During the course of a month, the concrete pump might spend several days at different job sites, so each project would be charged for its use. The record keeping system is also used to monitor materials and equipment movements between sites so that equipment can be located. One common mechanism to organize record keeping is to fill out cards recording the transfer of items to or from a job site. Table 14-1 illustrates one possible transfer record. In this case, seven items were requested for the Carnegie-Mellon job site (project number 83-1557). These seven items would be loaded on a delivery truck, along with a copy of the transfer record. Shown in Table 14-1 is a code number identifying each item (0609.02, 0609.03, etc.), the quantity of each item requested, an item description and a unit price. For equipment items, an equipment number identifying the individual piece of equipment used is also recorded, such as grinder No. 4517 in Table 14-1; a unit price is not specified for equipment but a daily rental charge might be imposed. TABLE 14-1 Illustration of a Construction Warehouse Transfer Record TRANSFER SHEET NUMBER 100311 Deliver To: Carnegie-Mellon Received From: Pittsburgh Warehouse ITEM NO. EQ. NO. QTY 0609.02 0609.03 0188.21 0996.01 0607.03 0172.00 0181.53 4517 Preparer: Vicki 200 200 1 3 4 1 1 DESCRIPTION Hilti Pins NK27 Hilti Pins NK27 Kiel, Box of 12 Paint, Spray Plywood, 4 x 8 x 1/4" Grinder Grinding Wheel, 6" Cup Job. No. 83-1557 Job No. 99-PITT UNIT PRICE $0.36 0.36 6.53 5.57 11.62 14.97 Date: x/xx/xx 438 Transfer sheets are numbered (such as No. 100311 in Table 14-1), dated and the preparer identified to facilitate control of the record keeping process. During the course of a month, numerous transfer records of this type are accumulated. At the end of a month, each of the transfer records is examined to compile the various items or equipment used at a project and the appropriate charges. Constructing these bills would be a tedious manual task. Equipment movements would have to be tracked individually, days at each site counted, and the daily charge accumulated for each project. For example, Table 14-1 records the transfer of grinder No. 4517 to a job site. This project would be charged a daily rental rate until the grinder was returned. Hundreds or thousands of individual item transfers would have to be examined, and the process of preparing bills could easily require a week or two of effort. In addition to generating billing information, a variety of reports would be useful in the process of managing a company's equipment and individual projects. Records of the history of use of particular pieces of equipment are useful for planning maintenance and deciding on the sale or scrapping of equipment. Reports on the cumulative amount of materials and equipment delivered to a job site would be of obvious benefit to project managers. Composite reports on the amount, location, and use of pieces of equipment of particular types are also useful in making decisions about the purchase of new equipment, inventory control, or for project planning. Unfortunately, producing each of these reports requires manually sifting through a large number of transfer cards. Alternatively, record keeping for these specific projects could have to proceed by keeping multiple records of the same information. For example, equipment transfers might be recorded on (1) a file for a particular piece of equipment and (2) a file for a particular project, in addition to the basic transfer form illustrated in Table 14-1. Even with these redundant records, producing the various desired reports would be time consuming. Organizing this inventory information in a computer program is a practical and desirable innovation. In addition to speeding up billing (and thereby reducing borrowing costs), application programs can readily provide various reports or views of the basic inventory information described above. Information can be entered directly to the computer program as needed. For example, the transfer record shown in Table 14-1 is based upon an input screen to a computer program which, in turn, had been designed to duplicate the manual form used prior to computerization. Use of the computer also allows some interactive aids in preparing the transfer form. This type of aid follows a simple rule: "Don't make the user provide information that the system already knows." [3] In using the form shown in Table 14-1, a clerk need only enter the code and quantity for an item; the verbal description and unit cost of the item then appear automatically. A copy of the transfer form can be printed locally, while the data is stored in the computer for subsequent processing. As a result, preparing transfer forms and record keeping are rapidly and effectively performed. More dramatically, the computerized information allows warehouse personnel both to ask questions about equipment management and to readily generate the requisite data for answering such questions. The records of transfers can be readily processed by computer programs to develop bills and other reports. For example, proposals to purchase new pieces of equipment can be rapidly and critically reviewed after summarizing the actual usage of existing equipment. Ultimately, good organization of information will typically lead to the desire to store new types of data and to provide new views of this information as standard managerial tools. 439 Of course, implementing an information system such as the warehouse inventory database requires considerable care to insure that the resulting program is capable of accomplishing the desired task. In the warehouse inventory system, a variety of details are required to make the computerized system an acceptable alternative to a long standing manual record keeping procedure. Coping with these details makes a big difference in the system's usefulness. For example, changes to the status of equipment are generally made by recording transfers as illustrated in Table 14-1. However, a few status changes are not accomplished by physical movement. One example is a charge for air conditioning in field trailers: even though the air conditioners may be left in the field, the construction project should not be charged for the air conditioner after it has been turned off during the cold weather months. A special status change report may be required for such details. Other details of record keeping require similar special controls. Even with a capable program, simplicity of design for users is a critical factor affecting the successful implementation of a system. In the warehouse inventory system described above, input forms and initial reports were designed to duplicate the existing manual, paper-based records. As a result, warehouse clerks could readily understand what information was required and its ultimate use. A good rule to follow is the Principle of Least Astonishment: make communications with users as consistent and predictable as possible in designing programs. Finally, flexibility of systems for changes is an important design and implementation concern. New reports or views of the data is a common requirement as the system is used. For example, the introduction of a new accounting system would require changes in the communications procedure from the warehouse inventory system to record changes and other cost items. In sum, computerizing the warehouse inventory system could save considerable labor, speed up billing, and facilitate better management control. Against these advantages must be placed the cost of introducing computer hardware and software in the warehouse. Back to top 14.4 Organizing Information in Databases Given the bulk of information associated with construction projects, formal organization of the information is essential so as to avoid chaos. Virtually all major firms in the arena of project management have computer based organization of cost accounts and other data. With the advent of micro-computer database managers, it is possible to develop formal, computerized databases for even small organizations and projects. In this section, we will discuss the characteristics of such formal databases. Equivalent organization of information for manual manipulation is possible but tedious. Computer based information systems also have the significant advantage of rapid retrieval for immediate use and, in most instances, lower overall costs. For example, computerized specifications writing systems have resulted in well documented savings. These systems have records of common specification phrases or paragraphs which can be tailored to specific project applications. [4] Formally, a database is a collection of stored operational information used by the management and application systems of some particular enterprise. [5] This stored information has explicit associations or relationships depending upon the content and definition of the stored data, and these associations 440 may themselves be considered to be part of the database. Figure 14-1 illustrates some of the typical elements of a database. The internal model is the actual location and representation of the stored data. At some level of detail, it consists of the strings of "bits" which are stored in a computer's memory, on the tracks of a recording disk, on a tape, or on some other storage device. Figure 14-1 Illustration of a Database Management System Architecture A manager need not be concerned with the details of data storage since this internal representation and manipulation is regulated by the Database Manager Program (DBM). The DBM is the software program that directs the storage, maintenance, manipulation and retrieval of data. Users retrieve or store data by issuing specific requests to the DBM. The objective of introducing a DBM is to free the user from the detail of exactly how data are stored and manipulated. At the same time, many different users with a wide variety of needs can use the same database by calling on the DBM. Usually the DBM will be available to a user by means of a special query language. For example, a manager might ask a DBM to report on all project tasks which are scheduled to be underway on a particular date. The desirable properties of a DBM include the ability to provide the user with ready access to the stored 441 data and to maintain the integrity and security of the data. Numerous commercial DBM exist which provide these capabilities and can be readily adopted to project management applications. While the actual storage of the information in a database will depend upon the particular machine and storage media employed, a Conceptual Data Model exists which provides the user with an idea or abstract representation of the data organization. (More formally, the overall configuration of the information in the database is called the conceptual schema.) For example, a piece of data might be viewed as a particular value within a record of a datafile. In this conceptual model, a datafile for an application system consists of a series of records with pre-defined variables within each record. A record is simply a sequence of variable values, which may be text characters or numerals. This datafile model is one of the earliest and most important data organization structures. But other views of data organization exist and can be exceedingly useful. The next section describes one such general model, called the relational model. Continuing with the elements in Figure 14-1, the data dictionary contains the definitions of the information in the database. In some systems, data dictionaries are limited to descriptions of the items in the database. More general systems employ the data dictionary as the information source for anything dealing with the database systems. It documents the design of the database: what data are stored, how the data is related, what are the allowable values for data items, etc. The data dictionary may also contain user authorizations specifying who may have access to particular pieces of information. Another important element of the data dictionary is a specification of allowable ranges for pieces of data; by prohibiting the input of erroneous data, the accuracy of the database improves. External models are the means by which the users view the database. Of all the information in the database, one particular user's view may be just a subset of the total. A particular view may also require specific translation or manipulation of the information in the database. For example, the external model for a paycheck writing program might consist solely of a list of employee names and salary totals, even if the underlying database would include employee hours and hourly pay rates. As far as that program is concerned, no other data exists in the database. The DBM provides a means of translating particular external models or views into the overall data model. Different users can view the data in quite distinct fashions, yet the data itself can be centrally stored and need not be copied separately for each user. External models provide the format by which any specific information needed is retrieved. Database "users" can be human operators or other application programs such as the paycheck writing program mentioned above. Finally, the Database Administrator is an individual or group charged with the maintenance and design of the database, including approving access to the stored information. The assignment of the database administrator should not be taken lightly. Especially in large organizations with many users, the database administrator is vital to the success of the database system. For small projects, the database administrator might be an assistant project manager or even the project manager. Back to top 14.5 Relational Model of Databases 442 As an example of how data can be organized conceptually, we shall describe the relational data model. In this conceptual model, the data in the database is viewed as being organized into a series of relations or tables of data which are associated in ways defined in the data dictionary. A relation consists of rows of data with columns containing particular attributes. The term "relational" derives from the mathematical theory of relations which provides a theoretical framework for this type of data model. Here, the terms "relation" and data "table" will be used interchangeably. Table 14-2 defines one possible relation to record unit cost data associated with particular activities. Included in the database would be one row (or tuple) for each of the various items involved in construction or other project activities. The unit cost information associated with each item is then stored in the form of the relation defined in Table 14-2. TABLE 14-2 Illustration of a Relation Description: Unit Price Information Attributes Attribute Name Attribute Description Attribute Type Key ITEM_CODE DESCRIPTION WORK_UNIT Item Code Number Item Description Standard Unit of Work for the Item CREW_CODE Standard Crew Code for Activity OUTPUT Average Productivity of Crew TIME_UNIT Standard Unit of OUTPUT MATL_UNIT_COST Material Unit Cost DATEMCOS Date of MATL_UNIT_COST INSTCOST Installation Unit Cost DATEICOS Date of INSTCOST Pre-defined Code Text Text (restricted to allowable units) Pre-defined Code Numerical Text Numerical Date Text Numerical Date Text Yes No No No No No No No No No Using Table 14-2, a typical unit cost entry for an activity in construction might be: ITEM_CODE: 04.2-66-025 DESCRIPTION: common brick masonry, 12" thick wall, 19.0 bricks per S.F. WORK_UNIT: 1000 bricks CREW_CODE: 04.2-3 OUTPUT: 1.9 TIME_UNIT: Shift MATL_UNIT_COST: 124 DATEMCOS: June-09-79 INSTCOST: 257 DATEICOS: August-23-79 This entry summarizes the unit costs associated with construction of 12" thick brick masonry walls, as indicated by the item DESCRIPTION. The ITEM_CODE is a numerical code identifying a particular activity. This code might identify general categories as well; in this case, 04.2 refers to general masonry work. ITEM_CODE might be based on the MASTERFORMAT or other coding scheme. The CREW_CODE entry identifies the standard crew which would be involved in the activity. The actual composition of the standard crew would be found in a CREW RELATION under the entry 04.2-3, which is the third standard crew involved in masonry work (04.2). This ability to point to other 443
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