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PARTNER FOR CLEAN SOLUTIONS INDUSTRIAL FILTRATION EXPERTISE AND EXPERIENCE FOR YOUR APPLICATION 2 MAHLE INDUSTRIAL FILTRATION An innovative solution partner in your For the mechanical processes of filtration and industry separation, we provide complete, tailored solu- There is hardly any industry that could do with- tions, from oil separation, fuel and oil care, to out our innovative solutions in fluid filtration, process water, wastewater, and cooling water CONTENTS dust removal, and process technology. From treatment. The MAHLE Group 4 Worldwide presence 6 Plant and machinery construction 8 the automotive industry to chocolate-making, MAHLE Industrial Filtration has been developing MAHLE filter systems are also specified as and producing high-quality industrial filters for any mandatory in the plant requirements of many application for decades. They are just as effi- industrial fields, including automotive manufac- cient and economical in the machine and system turers. Plant and machinery operations 10 dustries as in environmental, drive, and energy Our services range from analysis to engineer- Drive and energy technology 12 technology, as well as maritime and mobile ing, commissioning, diagnostics, and repair. machinery systems. Our service team is on the spot for you. We also Maritime operations 16 Mobile machinery systems 18 Chemical, food, and environmental technology 20 Steel and paper production 22 Fuel processing 24 Research, development, service 26 building, chemical, pharmaceutical, and food in- provide extensive analysis, expertise, conditionYour leading partner with all-around filter ing, and monitoring in conjunction with leading expertise institutions. As one of the world’s leading fluid filtration partners, we provide machine builders and users of mobile and stationary hydraulic systems with Whatever the application – we are there highly effective filters and filter systems, units, for you and accessories to keep hydraulic and lubricant Based on our experience across many indus- fluids clean. tries, we combine all our expertise in a worldwide network, use synergies, and, as your part- Whether in surface technology, chemical, food, ner, use the power of innovation to develop the and pharmaceutical industry, machinery con- optimal solution for your application, from filter struction, tooling machines or energy technology, elements to modules. With certified quality, of our filters, units, and systems for dust removal course. Designed and tested to DIN and ISO from air and gases increase productivity, sup- standards, with associated industrial approvals. port product recycling, and contribute to in- In short, an engineering partnership for com- creased environmental protection and work- plete system solutions, with the extra service. place safety. For more functionality, more safety, more reliability and efficiency. Our automatic filters have become indispensable in countless applications. They are used for gross through fine filtration of fluids, pastes, and similar materials, and for homogenization. The advantage to you is rational 24-hour, non-stop operation with automatic cleaning and disposal processes. The cosmetics, plastics, and paint industries rely on them, as do food producers and the petroleum industry. 3 WORLDWIDE LEADER DRIVEN BY PERFORMANCE MAHLE Industrial Filtration is an independent ment systems, and fluid management systems. service area with its own engineering, produc- As one of the 30 largest corporate suppliers, tion, and sales teams, integrated in the MAHLE and worldwide engineering partners of the auto- Group, and thus is backed by the strength of a motive and engine industries, MAHLE has unique worldwide market leader. systems expertise in the areas of internal combustion engines and their periphery. From small The MAHLE Group is one of the top 3 systems engines, to large industrial and ship engines, to suppliers in the world for piston systems, cylinder motorsports. components, valve train systems, air manage- 4 THE MAHLE GROUP IN TECHNOLOGY MAHLE is present in every important market in Above-average enthusiasm for performance, the world. Over 40,000 employees are engaged precision, perfection, and the power of innova- at seven research and development centers and tion – that’s what the MAHLE brand stands for. 110 production locations. Around 2,300 devel- We have been pushing technical development opment engineers and technicians around the forward, together with our customers, and set- world are at work on forward-looking concepts, ting new standards for over 80 years. Driven by products, and systems to further develop the performance. Worldwide. internal combustion engine. 5 CUSTOMER KNOWS NO BOUNDARIES Our customers are at home all over the world. That’s why we are on site for you worldwide. We are globally organized, and are expanding our strategically networked presence in important core and future markets in many industries. Through regional proximity, we can work together closely and efficiently with our customers on projects around the world. 6 WORLDWIDE PRESENCE ORIENTATION MAHLE Industrial Filtration MAHLE NFV GmbH MAHLE AKO GmbH MAHLE Group 7 Expertise for plant and machinery construction Return-line filters Low-pressure filters Medium-pressure filters High-pressure filters Duplex-filters Fine dirt discharge with automatic filters Filter devices for dry dust removal Air breathers Oil aerosol filters Filters for cleaning fluids Separators and filters Automatic filters Line filters Oil aerosol separator units Turbidity sensors Coalescer-filters Purity law: efficient filter solutions for This is why we are in demand as a partner in technical fluid applications important key industries, such as the auto In plant and machinery construction, highly sen- industry, with superior technical capability. In sitive systems require effective filtration of fluid the area of cooling lubricant processing, our media, to remove solid or liquid impurities that fluid filters are used as safety filters. And for the cause abrasion, wear, and corrosion. The pre- separation of cooling lubricant emulsions from scribed purity levels of the fluid media must the air – in machine tools, for instance – our be maintained under all conceivable circum- innovative oil aerosol separation unit (LGA 600) stances. We provide a unique filter program for is the efficient solution. this purpose, in both a standard version and a DIN 24550 compliant version. Our filters sepa- Less dust – more effective rate water from oil circuits, and oil from water In the particularly challenging area of dust circuits. They reduce solid contamination to the removal, MAHLE industrial filters exceed all prescribed contamination level, prevent intrusion requirements for air quality in work areas, and for of extraneous dirt, and maintain the properties allowable exhaust air emissions. They are there- of the pressure fluid over the long term. The clear fore the first choice for plant and machinery advantage: longer service life, increased relia- builders, and for end users. Our filter elements bility, operational cost savings, and increased are optimized, based on technical application efficiency and profitability of your systems. experience, so that we can provide you with compact, reliable filter systems together with specially developed cleaning systems, with extremely economical service lives. For example, MORE OPERATIONAL RELIABILITY FOR YOUR PLANT AND 8 PLANT AND MACHINERY CONSTRUCTION for dry processing in machine tools; as mixer Non-stop reliability: automatic filters for accessory filters for ventilating silos, containers, plants and machinery and mixers; for automotive industry applica- Industrial production processes have to run tions; and for pneumatic conveyance. Our sys- without interruption. Even for maintenance and tems have been tried and tested around the disposal actions. Our automatic filters allow world in surface technology, powder coating rational, highly efficient non-stop operations – systems, and blasting plants. They make short with automatic cleaning and disposal opera- work of any type of dust load: flame spraying, tions. For example, when filtering liquids in grinding and polishing, or wet paint overspray metal processing, or washing, degreasing, paint exhaust in large painting lines. stripping, and rustproofing in industrial part cleaning, they meet the strictest environmental regulations. Hydraulic filter Duplex-filter Oil aerosol separator unit Automatic filter Dust removal unit MACHINERY 9 MORE EFFICIENCY ALL THROUGH THE PROCESS CHAIN Expertise for plant and machinery operations Return-line filters Low-pressure filters Medium-pressure filters High-pressure filters Duplex-filters Air breathers Oil aerosol filters Aerosol separator units Filters for cleaning fluids Separators and filters Process filters Automatic filters Automatic return-line filters Line filters Turbidity sensors Coalescer-filters Bag filter replacement with adapters Central and distributed dust removal systems Process quality starts with the right Worldwide service and reliable spare filter technology parts delivery Wherever manufacturing and industrial processes Our replacement filter elements are available all need high reliability and operational efficiency, over the world. The same high quality standards operators can rely on our filter systems. They play apply to them as to the original equipment. an efficient role in the optimized use of produc- There are no compromises. Our partner vendors tion materials, and help to conserve resources, in every country ensure quick delivery of original reduce wear, and increase machine utilization. filter elements, wherever they are needed. There MAHLE filter systems have been tried and tested are also identical filter elements to other manu- in many branches of industry: in machine build- facturers – at MAHLE quality levels, of course. ing, the automotive industry, and aerospace, where the highest quality standards are set. Fluid filters: original performance – They filter washing substances in a washing available worldwide system just as reliably as printing inks, paraffins, Our fluid filter solutions ensure the functionality and caustic soda. of modern hydraulic systems under all operating conditions, with long service life at all prescribed purity levels. We use our extensive systems expertise to optimally match filter systems to your application. 10