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ABB University Switzerland Course Program 2004 Part 8 Technology and Solutions ■ Industrial Automation Back to main page A B B U N IBVAE SRISCI TCY O US W R SI ET SZ E R L A N D Switzerland ABB Switzerland Ltd LC Industrial Automation Division ATBA Segelhof CH-5405 Baden-Dättwil Phone +41 58 586 84 18 Fax +41 58 586 73 28 Bad en N 100 m fstr. elho Seg 1 Baregg Tunnel Dättwil Birmenstorf P tr. storfers Birmen N1 Zürich is Fisl EXIT Baden-West Baden-Dättwil 1 LC Building Materials and Minerals LC Printing LC Industrial Automation erst lling Me H Hospital Rütihof h bac N1 Bern Basel ABB University Switzerland January Week Mo Tu We Th Fr Course Schedule 2004 No. 1 29 30 31 1 2 2 5 6 7 8 9 3 12 13 14 15 16 4 19 20 21 22 23 CH001 T130 CH005 CH006 CH004 G101 1 1 2 5 1 1 Product Courses ACS600 - Maintenance and Operation DriveIT ACS800 - Maintenance and Operation Advant Controller 400 / MP 200 - Configuration and Operation Advant Operator Station 500 - Configuration and Operation Advant Controller 110 - Configuration and Operation Freelance 2000 - Basics and Configuration SattLine - Programming Part 1 SattLine - Programming Part 2 ControlIT AC800F - Control Builder F ControlIT AC800M/C - Control Builder Professional OperateIT Process Portal B - Configuration Part 1 OperateIT Process Portal B - Configuration Part 2 OperateIT Process Portal A - Configuration with AC400 OperateIT Process Portal A - Configuration with AC800M ProduceIT Batch - Configuration ProduceIT Batch - Operation IndustrialIT applications for Minerals - Configuration and Operation IndustrialIT applications for Minerals - Engineering with PDA tool IndustrialIT applications for Minerals - Operation G300 G152 A331 A351 A400 CH103 L322 L323 CH108 T530 T670 T671 T680 T685 T910 T915 CH109 CH110 CH111 2 2 5 5 3 5 5 5 5 5 5 5 5 5 4 2 10 5 2 = public holiday = LC Industrial Automation, Baden-Dättwil The latest version of our course schedule can be found on Internet: www.abb.com/abbuniversity (click on Switzerland) 7 9 10 11 12 13 8 16 17 18 19 20 9 23 24 25 26 27 10 1 2 3 4 5 11 8 9 10 11 12 12 15 16 17 18 19 13 22 23 24 25 26 April 14 29 30 31 1 2 15 5 6 7 8 9 16 12 13 14 15 16 17 19 20 21 22 23 May 18 26 27 28 29 30 19 3 4 5 6 7 20 10 11 12 13 14 21 17 18 19 20 21 June 22 24 25 26 27 28 G G E Mon Tue Thu-Fri 23 31 1 2 3 4 24 7 8 9 10 11 25 14 15 16 17 18 26 21 22 23 24 25 July 27 28 29 30 1 2 28 5 6 7 8 9 29 12 13 14 15 16 30 19 20 21 22 23 August 31 26 27 28 29 30 32 2 3 4 5 6 33 9 10 11 12 13 34 16 17 18 19 20 35 23 24 25 26 27 September 36 30 31 1 2 3 37 6 7 8 9 10 38 13 14 15 16 17 39 20 21 22 23 24 40 27 28 29 30 1 October 41 4 5 6 7 8 42 11 12 13 14 15 43 18 19 20 21 22 November December 44 25 26 27 28 29 45 1 2 3 4 5 46 8 9 10 11 12 47 15 16 17 18 19 48 22 23 24 25 26 49 29 30 1 2 3 50 6 7 8 9 10 51 13 14 15 16 17 52 20 21 22 23 24 G G E G G G E G G on request on request G G Tue-Wed Thu-Fri on request on request on request on request on request on request on request G G G G G E G G E G G G E E E G G on request on request E E E E E E E E E on request Week 1 2 3 4 Legend: E= English, G= German 6 2 3 4 5 6 days remarks Industrial Automation Basic Courses Explosion Protection - Introduction and Basics Profibus - Fundamentals Networks with Windows 2000 - Basics Windows 2000 Server / Networks - Configuration for IndustrialIT Batch processes - Fundamentals according ISA S88 AC Drives - Basics Organising Learning Centre (LC): March February 5 26 27 28 29 30 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 “Take the right train” Title see page Course No. Basic Courses Explosion Protection - Introduction and Basics 3 CH001 Profibus - Fundamentals 3 T130 Networks with Windows 2000 - Basics 4 CH005 Windows 2000 Server / Networks - Configuration for Industrial IT 4 CH006 Batch processes - Fundamentals according ISA S88 5 CH004 AC Drives - Basics 5 G101 ACS600 - Maintenance and Operation 6 G300 Drive IT ACS800 - Maintenance and Operation 6 G152 Advant Controller 400 / MP 200 - Configuration and Operation 7 A331 Advant Operator Station 500 - Configuration and Operation 7 A351 Advant Controller 110 - Configuration and Operation 8 A400 Freelance 2000 - Basics and Configuration 8 CH103 SattLine - Programming Part 1 9 L322 SattLine - Programming Part 2 9 L323 Control IT AC800M/C - Control Builder Professional 10 T530 Control IT AC800F - Control Builder F 10 CH108 Operate IT Process Portal B - Configuration Part 1 11 T670 Operate IT Process Portal B - Configuration Part 2 11 T671 Operate IT Process Portal A - Configuration with AC400 12 T680 Operate IT Process Portal A - Configuration with AC800M 12 T685 Produce IT Batch - Configuration 13 T910 Produce IT Batch - Operation 13 T915 Industrial IT for Minerals - Configuration and Operation 14 CH109 Industrial IT for Minerals - Engineering with PDA tool 14 CH110 Industrial IT for Minerals - Operation 15 CH111 Product Courses Further Training (tailor-made seminars, special courses, project courses, ABB Process Control internal courses and lectures) on all above and other topics, products and systems Drives can be arranged on request. Basics Industrial Automation Previous course recommended Previous course required Service personnel Commissioning personnel Testing personnel Project Managers Sales personnel Managers Consultants and others ABB personnel Operators Maintenance personnel Commissioning personnel System Engineers Planning Personnel Executives Clients, Consultants and others Engineering personnel Course Selection Table TEC H N O LO GY AN D S O LUTI O N S CH001 Industrial Automation T130 Industrial Automation Explosion protection Introduction and Basics Profibus Fundamentals Objectives Participants learn the basic knowledge about the explosion protection of electrical installations. Upon completion of this course, the students have the overview about the applicable standards and regulations. They understand the classification of hazardous zones and know the methods of protection with their advantages and disadvantages. They know how to use and install devices with different methods of protection in the hazardous zones. Objectives Participants learn the basic knowledge about the standardized fieldbus technology “Profibus”. Upon completion of this course, the students have the overview about the different fieldbus standards and the difference between Profibus DP / PA. They understand the Profibus DP architecture and know the Master/Slave functionality with the required components. They are able to configure, test and troubleshoot a typical Profibus DP connection. Contents ■ Physical fundamentals of explosion protection primary protection as preferred method ■ Classification of hazardous zones differences between US and European definitions temperature classes explosion groups how to define the zones in a plant ■ Methods of protection for electrical devices application in the respective zones selection criteria for explosion proofed electrical devices ■ Overview about standards and regulations consequences of ATEX 100a for procurement and installation overview about US and European standards labels on explosion proofed electrical devices ■ Installation and operation of plants in hazardous zones ■ Introduction to Fieldbus applications in hazardous zones Contents ■ Fieldbus standards overview ■ Profibus DP / PA ■ Bus architecture and network structure ■ Master / Slave ■ Hardware components ■ Configuration GSD (Geräte-Stamm-Dateien) field devices I/O cards AC800F Controller (example) ■ Control modes ■ FDT / DTM technique Field Device Tool Device Type Manager ■ HART protocol ■ Troubleshooting Methods Lectures, demonstrations and practical exercises Methods Lectures and practical examples of applications Participants Engineering, planning, commissioning, maintenance, testing and service personnel, working with Profibus Sales personnel and project managers, who want to have basic knowledge Participants Engineering, planning, operating, commissioning, maintenance and service personnel, working with plants in hazardous zones Sales personnel and project managers, who want to have basic knowledge Prerequisites Basic knowledge of automation and computer technology Prerequisites No special knowledge required Duration 1 day Duration 1 day ABB University Switzerland 3 Course Program 2004 TEC H N O LO GY AN D S O LUTI O N S CH005 Industrial Automation CH006 Industrial Automation Networks with Windows 2000 Basics Windows 2000 Server / Networks Configuration for IndustrialIT Objectives Participants learn the basic knowledge about MS Windows 2000 used in networks with Ethernet and TCP/IP. Upon completion of this course, the students know the relevant hardware components of a computer and are able to check the correct configuration. They know the differences between Workgroups / Domains and understand the structure of IP-addresses. They know the function of the required components in IndustrialIT networks and can describe a redundant topology. They understand the concept of user rights with Groups and Users and they are able to share files / printers. They know how to do troubleshooting in a network. Objectives Participants learn the basic knowledge about the configuration of MS Windows 2000 Server and the design of networks for IndustrialIT. Upon completion of this course, the students are able setup a Domain Controller with Active Directory and know the differences between Workgroups / Domains. They are able to build up an IndustrialIT network and know the required components. They understand the structure of IP-addresses and know the tools for troubleshooting respectively monitoring of networks. They are able to create new Groups / Users and understand the concept of handling user rights. They know how to make backups and Remote Access connections to a network. Contents ■ Overview Windows 2000 family ■ Hardware bus types, hard drives disk configurations (RAID, partitions) Device Manager ■ Network models Workgroups and Domains Client / Server ■ Ethernet and TCP/IP IP-addresses and subnets components (cabling, hubs, switches and routers) topology with redundancy ■ Users and Groups ■ Sharing of files and printers ■ Troubleshooting Contents ■ Overview Windows 2000 family ■ Hardware (Device Manager, file and systems) ■ Management Console (MMC) ■ Networks with Ethernet and TCP/IP IP-addresses and subnets components (cabling, hubs, switches and routers) topology with redundancy ■ Domain with Active Directory ■ Access rights local and global Groups user rights / administer policies ■ Sharing of files and printers ■ DNS / DHCP ■ Monitoring and troubleshooting ■ Remote Access ■ Backup and restore / System administration ■ Redundancy with RNRP Methods Lectures, demonstrations and practical exercises Participants Engineering, planning, commissioning, maintenance, testing and service personnel, working with networks for industrial automation Sales personnel and project managers, who want to have basic knowledge Methods Lectures, demonstrations and practical exercises Participants Engineering, planning, commissioning and service personnel Prerequisites Basic knowledge about Windows NT/2000 user interface Prerequisites Basic knowledge about installation and configuration of Windows 2000 Professional, as well as computer hardware basics Duration 2 days Duration 5 days ABB University Switzerland 4 Course Program 2004 TEC H N O LO GY AN D S O LUTI O N S CH004 Industrial Automation G101 Batch processes Fundamentals according NAMUR / ISA S88 Industrial Automation AC Drives Basics Objectives Participants learn the basics of asynchronous motors and AC drives with frequency converters. Upon completion of this course, the students know the main components of AC drives and the different control techniques. They understand the principal functionality of asynchronous motors and frequency converters. They are able to select a frequency converter based on the load characteristics of the connected machine. Objectives Participants learn the basic knowledge about the automation and structuring of batch processes. Upon completion of this course, the students know the applicable standards and their differences. They understand the hierarchical structure of recipes and they are able to classify plants with a certain complexity. They know the control modes and know, how to manage resources in a recipe. Contents ■ Drive technology overview ■ Load characteristics of machines ■ Three phase asynchronous motor components and connections torque and speed ■ Frequency converters technology and components control principles ■ AC drives torque control speed control ■ Presentation of different drives Contents ■ Historical evolution ■ Standards and recommendations ISA S88.01 NAMUR NE33 IEC 61512-1 ■ Plant classification Process model Physical model ■ Batch control concepts Basic control Procedural control Coordination control ■ Recipes ■ Resource management ■ Control modes and states ■ Production planning and information management Methods Lectures, demonstrations and practical exercises Participants Engineering, planning, operating, commissioning, maintenance and service personnel, working with AC drives Sales personnel and project managers, who want to have basic knowledge Methods Lectures, demonstrations and practical exercises Participants Engineering, planning and commissioning personnel, working with batch processes Sales personnel and project managers, who want to have basic knowledge Prerequisites Basic knowledge of (power) electronics Duration 1 day Prerequisites No special knowledge required Duration 1 day ABB University Switzerland 5 Course Program 2004 TEC H N O LO GY AN D S O LUTI O N S G300 Industrial Automation G152 Industrial Automation ACS600 Maintenance and Operation DriveIT ACS800 Maintenance and Operation Objectives Participants learn the operation and maintenance of ACS600 digital frequency converters. Upon completion of this course, the students know the hardware components and the installation principles. They understand the DTC (Direct Torque Control) functionality. They are able to start-up, operate, commission, maintain and troubleshoot a drive. They know how to adjust and tune it by using the available programming tools. Objectives Participants learn the operation and maintenance of ACS800 digital frequency converters. Upon completion of this course, the students know the hardware components and the installation principles. They can describe the features and advantages of the ACS800 drive in comparison to the ACS600 drive. They are able to start-up, operate, commission, maintain and troubleshoot a drive. They know how to adjust and program it by using the available programming tools. Contents ■ Control and operation principles of AC drives ■ Hardware and software overview ■ Direct Torque Control (DTC) principle ■ Hardware components main circuit diagrams locating and identifying electronic boards and terminals ■ Installation principles and initial inverter start-up ■ Control Panel functions ■ Application software parameter settings application macros ■ Operation, commissioning and fine-tuning ■ Communication options (overview) ■ Fault tracing and troubleshooting ■ Software tool “DriveWindow” ■ ACS611 Regenerative Drive Contents ■ Hardware and software overview ■ Comparison with ACS600 ■ Component and board functions main circuit diagrams locating and identifying electronic boards and terminals ■ Installation principles and initial inverter start-up ■ Control Panel functions ■ Application software parameter settings application macros ■ Operation, commissioning and fine-tuning ■ Fault tracing and troubleshooting ■ Optional equipment overview ■ Software tools DriveWindow for commissioning DriveAP for adaptive programming Methods Lectures, demonstrations and practical exercises Methods Lectures, demonstrations and practical exercises Participants Engineering, planning, commissioning, maintenance, testing and service personnel Participants Engineering, planning, commissioning maintenance, testing and service personnel Prerequisites Basic knowledge of (power) electronics Prerequisites Attendance of course G300 or equivalent experience Duration 2 days Duration 2 days ABB University Switzerland 6 Course Program 2004 TEC H N O LO GY AN D S O LUTI O N S A331 Industrial Automation A351 Industrial Automation Advant Controller 400 / MP 200 Configuration and Operation Advant Operator Station 500 Configuration and Operation Objectives Participants learn the configuration and operation of Advant controller AC400 / MP200 using the Engineering Station 100ES. Upon completion of this course, the students know the system components and the system architecture. They are able to create, modify, test and troubleshoot application programs. They understand the functionality of the different engineering tools and are able to handle projects with the respective programs. Objectives Participants learn the configuration and operation of an Advant Operator Station OS500. Upon completion of this course, the students are able to operate the station and know the system components. They are able to configure process graphics, trends, protocols, alarms etc. They understand the basic principles of the communication to the controller and the functionality of the different engineering tools. Contents ■ System overview ■ User interface ■ Design and installation of graphics ■ Alarm and event lists ■ Process sectioning (user access) ■ Engineering tools AdvaBuild Display Design Display Installer Online Builder ONB ■ System status ■ Status list ■ Historical data logging and trends ■ Basics of Unix ■ Backup and restore ■ Printer configuration Contents ■ Overview about ABB Advant Master systems ■ System components and design ■ Programming by using ABB MasterPiece Language AMPL ■ Project handling ■ Network and nodes ■ Programming tools and methods Application Builder APB Online Builder ONB Function Chart Builder FCB Source Code Editor ■ Definition, configuration and modification of the database ■ Configuration and modification of PC-Programs ■ Documentation of the application software ■ Backup and restore ■ Test and diagnostic functions ■ Troubleshooting Methods Lectures, demonstrations and practical exercises Participants Engineering, planning, operating, commissioning, maintenance and service personnel Methods Lectures, demonstrations and practical exercises Participants Engineering, planning, commissioning, maintenance, testing and service personnel Prerequisites Attendance of course A331 or equivalent experience Duration 5 days Prerequisites Basic knowledge of automation and computer technology Duration 5 days ABB University Switzerland 7 Course Program 2004 TEC H N O LO GY AN D S O LUTI O N S A400 Industrial Automation CH103 Industrial Automation Advant Controller 110 Configuration and Operation Freelance 2000 Basics and Configuration Objectives Participants learn the configuration and operation of the controller AC110 using the Engineering Station 100ES. Upon completion of this course, the students know the system components and the system architecture. They are able to create, modify, test and troubleshoot application programs. They understand the functionality of the different engineering tools and are able to handle projects with the respective programs. Objectives Participants learn the basic functions and configuration of a Freelance 2000 system. Upon completion of this course, the students can operate the system and know the system architecture. They are able to create, modify, test and troubleshoot application programs. They understand the functionality of the different engineering tools and are able to handle projects with the respective programs. Contents ■ Overview about ABB Advant Master systems ■ System components and design ■ Project handling ■ Configuration of application programs ■ Programming tools and methods Application Builder APB Function Chart Builder FCB ■ Configuration of the database ■ Offline / online programming ■ Configuration and modification of PC-Programs ■ Communication over Advant Fieldbus 100 ■ Documentation of the application software ■ Backup and restore ■ Test and diagnostic functions ■ Troubleshooting Contents ■ User interface ■ System structure and components Process station, Field controller and Operator station Safety concept and redundancy ■ Project handling ■ Variables and TAG list ■ Overview about function blocks and system functions ■ Program configuration according IEC 61131-3 Function block diagram (FBD) Ladder logic Instruction list Sequential function charts (SFC) ■ Alarm system and messages ■ Configuration of graphics and operator windows (DigiVis) ■ Historical data logging and trends ■ Test and diagnostic functions Methods Lectures, demonstrations and practical exercises Methods Lectures, demonstrations and practical exercises Participants Engineering, planning, commissioning, maintenance and service personnel Participants Engineering, planning, operating, commissioning, maintenance and service personnel Prerequisites Basic knowledge of automation and computer technology Prerequisites Basic knowledge of automation and computer technology Duration 3 days Duration 5 days ABB University Switzerland 8 Course Program 2004