Description of Functions 11.2003

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Description of Functions 11.2003 Edition sinumerik SINUMERIK 802D SINUMERIK 802D base line Preface, Table of Contents EMERGENCY STOP (N2) Axis Monitoring (A3) Velocities, Setpoint/Actual- Value Systems, Closed- Loop Control (G2) Acceleration (B2) SINUMERIK 802D Description of Functions Spindle (S1) Rotary Axes (R2) Transverse Axes (P1) Reference Point Approach (R1) Manual Traversing and Handwheel Traversing (H1) Operating Modes, Program Mode (K1) Feed (V1) 2 3 4 5 6 7 8 9 10 11 Continous Path Mode, Exact Stop and LookAhead (B1) 12 Output of Auxiliary Functions to the PLC (H2) 13 Tool Compensation (W1) Measuring (M5) Compensation (K3) Traversing to Fixed Stop (F1) Kinematic Transformations (M1) Various Interface Signals (A2) PLC User Interface Various Machine Data 11.03 Edition 1 Glossary, Index 14 15 16 17 18 19 20 21 3ls SINUMERIK Documentation Printing history Brief details of this edition and previous edition are listed below. The status of each edition is shown by the code in the “Remarks” column. Status code in the “Remarks” column: A . . . . . New documentation. B . . . . . Unrevised reprint with new Order No. C . . . . . Revised edition with new status. If actual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page. Edition 11.00 10.02 11.03 Order No. 6FC5 697-2AA10-0BP0 6FC5 697-2AA10-0BP1 6FC5 697-2AA10-0BP2 Remarks A C C This Manual is included on the documentation on CD ROM (DOCONCD) E Trademarks SIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIK and SIMODRIVE are registered trademarks of Siemens. Third parties using for their own purpose any other names in this document which refer to trademarks might infringe upon the rights of trademark owners. Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing. This publication was produced with Interleaf V 7. The reproduction, transmission or use of this document or its contents is not permitted without express written authority.Offenders will be made liable for damages. All rights, including rights created by patent grant or registration of utility model or design, are reserved. We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement.  Subject to change without prior notice. Siemens AG 2003. All rights reserved. Order No.: 6FC5 697 - 2AA10 - 0BP2 Printed in the Federal Republic of Germany Siemens - Aktiengesellschaft Preface Notes for the reader The descriptions of functions are only valid for or up to the specified software release. When new software releases are issued, the relevant descriptions of functions must be requested. Old descriptions of functions can only partially be used for new software releases. Note Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing. Technical notes Notations The following notations and abbreviations are used in this Documentation:  PLC interface signals -> IS ”Signal name” (signal data) Example: IS ”Feed override“ (VB380x 0000) The variable byte is in the range “at axis“, “x” stands for the axis: 0 axis 1 1 aixs 2 n axis n+1.  Machine data -> MD MD_NR: MD_NAME  Setting data -> SD SD_NR: SD_NAME  The headlines of the individual chapters/sections are added by a code designation in brakkets (e.g. Chapter 1: EMERGENCY STOP (N2)). This code designation is used in references to individual Chapters/Sections. Explanation of the code designations In the chapters/sections of each Description of Functions, the data and/or signals are explained which are important for the function discussed. Within these explanations provided in the form of tables, some terms and abbreviations are used, which are explained here. Default value: This is the default value of the machine/setting data when loading the standard machine data. Range of values (minimum/maximum values): specifies the input limits. If no range of values is specified, the data type defines the input limits, and the field is marked with ”***”. SINUMERIK 802D, 802D base line 6FC5 697-2AA10-0BP2 (11.03) (DF) v Preface Activation of changes: Changes in machine data, setting data or the like come not immediately into effect in the control system. The conditions for activation are therefore always specified. The possibilities used are listed below by their priority:  POWER ON (po)    NEW_CONF (cf) RESET (re) immediately (im) Turning off/turning on the power supply or softkey “StartUp/Normal” on HMI ”RESET” key on the control unit ”RESET” key on the control unit after input of a value Protection level: There are the protection levels 0 to 7 whereby the interlock for protection levels 1 to 3 can be canceled by setting a password and the interlock for protection levels 4 to 7 via the IS “Protection level” (e.g.: keyswitch position). Protection level 0 cannot be accessed (see Chapter “Various Interface Signals”). The operator has only access to information that corresponds to this particular protection level and the lower protection levels. The machine data are assigned different protection levels by default and are marked by a Write/Read value (e.g. 4/7). Note: In this document, the machine and setting data of protection levels 2 to 7 are documented. Notes on machine data of protection level 1 are only provided in special cases (expert mode). Unit: The unit refers to the default setting (see Section “Velocities, Setpoint/Actual Value System, Closed-Loop Control“). If the MD has no physical unit as the basis, the field is marked with ”-”. Data type: The following data types are used in the control system: vi  DOUBLE Floating point value (64-bit value ) Input limits from +/-4.19*10 - 307 to +/-1.67*10308  DWORD Integer values (32-bit value) Input limits from -2 147 483 648 to +2 147 483 648 (decimal), as a hexadecimal value: 0000 to FFFF  BYTE Integer values (8-bit value) Input limits from -128 to +127 (decimal), as a hexadecimal value: 00 to FF  BOOLEAN Boolean value: TRUE (1) or FALSE (0)  STRING consisting of a maximum of 16 ASCII characters (uppercase letters, digits and underscore) SINUMERIK 802D, 802D base line 6FC5 697-2AA10-0BP2 (11.03) (DF) Preface Example machine data 36210 CTRLOUT_LIMIT[0] MD number Maximum speed setpoint Default: 110.0 Min. input limit: 0.0 Change valid after NEW_CONF Data type: DOUBLE Max. input limit: 200.0 Protection level: 2/7 Unit: % Valid from SW release: Meaning: Alarms For detailed explanations on occurring alarms, please refer to: References: ”Diagnostics Guide“. SINUMERIK 802D, 802D base line 6FC5 697-2AA10-0BP2 (11.03) (DF) vii Contents Contents 1 2 3 viii EMERGENCY STOP (N2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 1.1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 1.2 EMERGENCY STOP sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 1.3 EMERGENCY STOP acknowlededgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 1.4 Data descriptions (MD, SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1.5 Signal descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 1.6 1.6.1 1.6.2 Data fields, lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 1-22 1-22 Axis Monitoring (A3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 2.1 Overview of monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 Motion monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contour monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Positioning monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zero speed monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamping monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed setpoint monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Actual velocity monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24 2-24 2-25 2-27 2-27 2-28 2-30 2.3 2.3.1 2.3.2 Encoder monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Encoder limit frequency monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zero mark monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31 2-31 2-32 2.4 2.4.1 2.4.2 Monitoring of static limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limit switch monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Working area limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 2-33 2-35 2.5 Boundary conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37 2.6 2.6.1 2.6.2 2.6.3 Data descriptions (MD, SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Channel -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis/spindle -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis/spindle -specific setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 2-38 2-38 2-44 2.7 2.7.1 Signal description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis/spindle -specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45 2-45 2.8 2.8.1 2.8.2 2.8.3 2.8.4 Data fields, lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis/spindle -specific interface signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis/spindle -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Channel -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis/spindle -specific setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47 2-47 2-47 2-48 2-48 Velocities, Setpoint/Actual-Value Systems, Closed-Loop Control (G2) . . . . . . . . . . 3-49 3.1 3.1.1 3.1.2 3.1.3 3.1.4 Velocities, traversing ranges, accuracies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Velocities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Traversing ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input/display resolution, computational resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standardization of physical quantities of machine and setting data . . . . . . . . . . . . . . . . . . . 3-49 3-49 3-50 3-51 3-52 3.2 3.2.1 3.2.2 Metric/inch scaling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conversion of the scaling system using the part program . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching over the scaling system manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53 3-53 3-55 3.3 3.3.1 Setpoint/actual-value system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57 3-57 SINUMERIK 802D, 802D base line 6FC5 697-2AA10-0BP2 (11.03) (DF) Contents 4 5 3.3.2 3.3.3 3.3.4 3.3.5 Drives connected to Profibus DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed setpoint and actual -value assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed setpoint output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Actual -value processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58 3-59 3-62 3-63 3.4 Closed -loop control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-65 3.5 3.5.1 3.5.2 3.5.3 Data description (MD, SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Channel -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68 3-68 3-70 3-71 3.6 Signal descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76 3.7 3.7.1 3.7.2 Data fields, data lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-77 3-77 3-77 Acceleration (B2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-79 4.1 Acceleration profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-79 4.2 Jerk limitation on interpolator level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80 4.3 Jerk limitation in JOG mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-81 4.4 Percentage acceleration correction, ACC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-82 4.5 Data descriptions (MD, SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-83 4.6 Data fields, lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-84 Spindle (S1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85 5.1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85 5.2 5.2.1 5.2.2 5.2.3 5.2.4 Spindle modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle mode: Control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle mode: Oscillation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle mode: Positioning mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle mode: Axis mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86 5-87 5-88 5-90 5-94 5.3 Synchronizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-95 5.4 Gear stage change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96 5.5 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-101 5.6 5.6.1 5.6.2 5.6.3 5.6.4 5.6.5 5.6.6 Spindle monitoring functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis/spindle stopped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle in set range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Max. spindle speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Min./max. speed of the gear stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Max. encoder limit frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Target position monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 2nd spindle / master spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-106 5.8 Analog spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-107 5.9 5.9.1 5.9.2 5.9.3 Data descriptions (MD, SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108 Channel -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108 Axis/spindle -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-108 Spindle -specific setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-116 5.10 5.10.1 Signal descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis/spindle -specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.11 5.11.1 5.11.2 Data fields, lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-127 Interface signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-127 Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-128 SINUMERIK 802D, 802D base line 6FC5 697-2AA10-0BP2 (11.03) (DF) 5-102 5-102 5-103 5-103 5-103 5-104 5-105 5-118 5-118 ix Contents 5.11.3 6 7 8 9 x Setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-129 Rotary Axes (R2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-131 6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-131 6.2 Modulo 360 degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-133 6.3 6.3.1 6.3.2 Programming rotary axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-134 Rotary axis with active modulo conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-134 Rotary axis without modulo conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-135 6.4 6.4.1 Data descriptions (MD, SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-136 Axis/spindle -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-136 6.5 6.5.1 6.5.2 Data fields, lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-138 Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-138 Setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-138 Transverse Axes (P1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-139 7.1 Defining a transverse axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-139 7.2 Diameter programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-139 7.3 Constant cutting rate: G96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-140 Reference Point Approach (R1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-141 8.1 Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-141 8.2 Referencing using incremental measuring systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-143 8.3 8.3.1 8.3.2 Referencing using absolute encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-146 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-146 Operator-sssisted adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-146 8.4 8.4.1 Supplementary conditions for absolute encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-148 Adjusting the absolute encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-148 8.5 8.5.1 8.5.2 Data descriptions (MD, SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-149 Channel -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-149 Axis/spindle -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-149 8.6 8.6.1 8.6.2 Signal descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-157 Channel -specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-157 Axis/spindle -specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-158 8.7 8.7.1 8.7.2 Data fields, lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-159 Interface signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-159 Machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-159 Manual Traversing and Handwheel Traversing (H1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-161 9.1 General features when traversing in JOG mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-161 9.2 Continuous traversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-165 9.3 Incremental traversing (INC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-166 9.4 Handwheel traversing in JOG mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-167 9.5 9.5.1 9.5.2 9.5.3 Data descriptions (MD, SD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Axis/spindle -specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-170 9-170 9-171 9-172 9.6 9.6.1 9.6.2 9.6.3 Signal descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signals from HMI to PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NCK signals and signals in the operating mode area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Channel -specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-174 9-174 9-175 9-176 SINUMERIK 802D, 802D base line 6FC5 697-2AA10-0BP2 (11.03) (DF)
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